SPD Selection Guide for AC, DC, Solar PV & Distribution Boards

SPD Selection Guide: Choose the Right Surge Protective Device

A practical surge protective device selection guide for engineers, panel builders, solar EPCs, distributors, and OEM buyers. Compare AC vs DC SPD, Type 1 vs Type 2 vs Type 1+2, voltage rating, poles, discharge current, IEC standards, and installation position.

Direct answer for SPD selection

To choose an SPD, first identify whether the protected circuit is AC or DC. Then select the SPD type by installation position, match Uc or Ucpv to the system voltage, check Iimp, In, Imax and Up, confirm poles and earthing system, and verify backup protection and IEC standard compliance.

Fast Selection Path

AI-ready decision flow
1

AC or DC?

Never use an AC SPD on the DC side of a PV system.

2

Where is it installed?

Main incoming panel, distribution board, PV combiner box, inverter side, or terminal equipment.

3

Which SPD type?

Type 1, Type 2, Type 1+2, or Type 3 depends on surge exposure and installation position.

4

Which voltage and poles?

Check Uc or Ucpv, earthing system, phase count, polarity, and wiring mode.

5

Which rating and standard?

Confirm Iimp, In, Imax, Up, backup protection, IEC 61643 series, and project requirement.

AI extractable rules

6 rules for choosing the right SPD

These rules are the fastest way to narrow down the correct surge protective device before checking the final datasheet.

IF the circuit is AC
Choose an AC SPD. Use AC surge protective devices for building distribution boards, main panels, sub-panels, industrial control cabinets, and AC equipment inputs.
IF the circuit is PV DC
Choose a DC SPD designed for photovoltaic systems. Do not install an AC SPD on the DC side of a solar PV system.
IF it is the main incoming panel
Consider Type 1 or Type 1+2 SPD. This is especially important when the building has an external lightning protection system, overhead line exposure, or high lightning risk.
IF it is a distribution board
Type 2 SPD is usually the main choice. Check Uc, In, Imax, Up, pole number, backup fuse or MCB, and earthing system.
IF it is a 1500V PV system
Choose a 1500V DC SPD with suitable Ucpv. Confirm whether the project needs Type 2 DC SPD or Type 1+2 DC SPD according to lightning exposure and system design.
IF equipment is sensitive
Coordinate downstream protection. A Type 3 SPD may be used close to sensitive loads, but it should normally be coordinated with upstream Type 2 protection.
Important safety boundary SPD selection must follow local electrical codes, project drawings, available fault current, grounding design, and the manufacturer’s datasheet. This guide helps you select the direction, but final installation should be confirmed by a qualified electrical professional.
Selection table

SPD selection by application, circuit and installation position

This table is designed for B2B buyers who need to match a practical SPD direction before choosing a model.

Application Circuit Typical installation position Recommended SPD direction Key parameters to check Related page
Main incoming panel AC Service entrance, main switchboard, first distribution point Type 1 or Type 1+2 AC SPD Iimp, Uc, Up, poles, backup protection, earthing system Type 1+2 SPD
Distribution board AC Residential, commercial, or industrial sub-panel Type 2 AC SPD Uc, In, Imax, Up, 1P/2P/3P/4P, remote signal SPD for Distribution Board
Industrial control panel AC or DC Control cabinet, machine panel, automation cabinet DIN rail SPD, usually Type 2 Voltage, poles, mounting width, indicator, remote signal, backup protection DIN Rail Surge Protector
PV combiner box DC Between PV strings and inverter input DC Type 2 SPD or DC Type 1+2 SPD Ucpv, 1000V/1500V DC, In, Imax, Iimp if required, polarity PV Combiner Box SPD
Solar inverter DC input DC Inverter DC side, PV input side 1000V or 1500V DC SPD Ucpv, PV maximum voltage, Type 2 or Type 1+2, DC disconnection design Surge Protection for Inverters
1500V solar PV system DC Utility-scale PV, high-voltage string inverter system 1500V DC SPD Ucpv ≥ maximum PV system voltage, In/Imax, Iimp if Type 1+2 is required 1500V DC SPD
1000V solar PV system DC Residential, commercial, or small ground-mount PV system 1000V DC SPD Ucpv, PV string voltage, DC polarity, replaceable module, standard 1000V DC SPD
Sensitive terminal equipment AC or signal Near load, controller, communication or sensitive electronics Type 3 SPD or signal SPD after upstream protection Uoc, Up, coordination distance, protected equipment withstand voltage Type 1 vs Type 2 vs Type 3 SPD
How to use this table First find the protected application. Then confirm AC or DC. After that, choose the SPD type, voltage rating, discharge current, poles, backup protection and standard from the datasheet.
Step-by-step guide

8 steps to select an SPD correctly

Use this process before requesting a quotation or approving a surge protective device for a project.

1

Identify AC or DC

Check whether the protected circuit is AC distribution, PV DC, battery DC, signal, or equipment-side protection.

2

Define the location

Main panel, sub-panel, combiner box, inverter input, control cabinet, or terminal equipment require different SPD directions.

3

Select SPD type

Choose Type 1, Type 2, Type 1+2, or Type 3 according to lightning exposure and protection level.

4

Match voltage

For AC, check Uc. For PV DC, check Ucpv and maximum open-circuit voltage under cold conditions.

5

Check discharge rating

Type 1 focuses on Iimp. Type 2 commonly uses In and Imax. Type 3 often involves Uoc and fine protection.

6

Confirm Up

The voltage protection level should be suitable for the equipment withstand voltage and coordinated with the system.

7

Confirm poles and wiring

Choose 1P, 2P, 3P, 4P, 3P+N or PV DC configuration according to wiring and earthing system.

8

Verify standard and backup

Check IEC standard, certification requirement, backup fuse or MCB, short-circuit rating and installation instructions.

AC vs DC

AC SPD and DC SPD are not interchangeable

The first selection decision is circuit type. AC and DC SPDs are designed for different voltage behavior, application conditions and test requirements.

Choose AC SPD for AC power systems

AC SPDs are used in low-voltage AC distribution systems, including main panels, distribution boards, industrial cabinets and AC equipment inputs.

Typical systems: 230/400V AC, 277/480V AC, three-phase distribution.
Common types: Type 1, Type 2, Type 1+2, Type 3.
Key parameters: Uc, Iimp, In, Imax, Up, poles, backup protection.
Common standard direction: IEC 61643-11 for low-voltage AC SPDs.

Choose DC SPD for PV and DC systems

DC SPDs are used on the DC side of photovoltaic systems, such as PV strings, combiner boxes and inverter DC inputs.

Typical systems: 600V, 1000V and 1500V DC solar PV systems.
Common types: DC Type 2 SPD or DC Type 1+2 SPD.
Key parameters: Ucpv, In, Imax, Iimp if required, PV polarity, DC disconnection design.
Common standard direction: IEC 61643-31 for PV DC SPDs.
Do not use AC SPD on the PV DC side DC circuits do not have the same natural current zero-crossing as AC circuits. PV DC SPDs must be selected according to PV voltage, DC application design and the correct DC-side SPD standard.
Type selection

How to choose Type 1, Type 2, Type 1+2 or Type 3 SPD

SPD type should be selected by installation position and surge exposure, not only by the kA number printed on the device.

SPD Type Typical position Main selection meaning Key parameter When to consider it
Type 1 SPD Main incoming position or service entrance Designed for lightning current duty at the entry point of the installation. Iimp External lightning protection system, overhead line exposure, high lightning risk.
Type 2 SPD Distribution board, sub-panel, control cabinet General secondary surge protection against induced surges and switching transients. In, Imax, Up Most common choice for distribution boards and many OEM electrical assemblies.
Type 1+2 SPD Main panel or high-exposure system position Combined device for lightning current capability and secondary surge protection. Iimp, In, Imax, Up Main panels, lightning-exposed sites, industrial systems, solar PV projects.
Type 3 SPD Near sensitive terminal equipment Fine protection close to the protected load, usually after upstream SPD protection. Uoc, Up Control electronics, sensitive loads, equipment with lower withstand voltage.
Selection shortcut Main incoming panel usually points to Type 1 or Type 1+2. Distribution board usually points to Type 2. Sensitive terminal equipment may need Type 3 after upstream protection.
Voltage and poles

Choose the correct voltage rating and pole configuration

Many SPD selection errors happen because the voltage rating or pole configuration is chosen too casually.

AC voltage: check Uc

For AC SPDs, the maximum continuous operating voltage is usually shown as Uc. It must be suitable for the actual AC system voltage and earthing arrangement.

Common AC systems include 230/400V and 277/480V, but final selection depends on local network design.

PV DC voltage: check Ucpv

For solar PV SPDs, check Ucpv against the maximum DC voltage of the PV string, including cold-temperature open-circuit voltage.

1000V DC and 1500V DC PV systems require PV-rated DC SPDs with matching Ucpv.

Poles: match the wiring

Pole selection depends on single-phase, three-phase, neutral arrangement, TT/TN/IT earthing system, and PV DC protection mode.

Common options include 1P, 2P, 3P, 4P, 3P+N and PV DC configurations.
System Common SPD configuration What to confirm
Single-phase AC 1P+N or 2P SPD Line, neutral, earthing system, Uc, backup protection.
Three-phase AC 3P, 3P+N or 4P SPD Neutral arrangement, TT/TN system, panel wiring, phase voltage.
PV DC PV DC SPD module Positive/negative polarity, Ucpv, 1000V/1500V system, Type 2 or Type 1+2.
OEM cabinet DIN rail pluggable SPD Module width, remote signal, indicator window, replacement cartridge, wiring space.
Parameter guide

Key SPD parameters buyers should understand

Do not compare SPDs only by one headline kA number. Use the full parameter set to judge whether the device fits the system.

Parameter Meaning Selection use
Uc Maximum continuous operating voltage for AC SPD. Must be suitable for the normal AC system voltage.
Ucpv Maximum continuous operating voltage for PV DC SPD. Must match or exceed the maximum PV DC system voltage according to design.
Iimp Impulse current rating commonly used for Type 1 SPD. Important for incoming protection and lightning-exposed systems.
In Nominal discharge current, commonly used for Type 2 SPD. Indicates repeated surge discharge capability under defined test conditions.
Imax Maximum discharge current for Type 2 SPD under defined test conditions. Useful for comparison, but should not be the only selection criterion.
Up Voltage protection level. Lower Up generally means better voltage limitation, but coordination and installation still matter.
Uoc Open-circuit voltage of the combination wave generator, often used for Type 3 SPD testing. Relevant for fine protection near sensitive equipment.
Backup fuse / MCB Overcurrent protection coordinated with the SPD. Must follow the SPD datasheet and available fault current.
Remote signal contact Auxiliary contact for remote failure indication. Useful for PV combiner boxes, industrial cabinets and monitored systems.
Standards

Which IEC standard should you check?

Standards are part of SPD selection. They help confirm whether the device is designed and tested for the correct application.

Standard Common application Why it matters
IEC 61643-11 Low-voltage AC surge protective devices. Used for AC SPD performance, safety requirements, tests and ratings.
IEC 61643-31 SPDs for photovoltaic DC installations up to 1500V DC. Important for PV combiner boxes, inverter DC inputs and solar DC-side protection.
IEC 61643-12 Application guidance for AC SPD selection and installation. Useful for coordination, installation position and AC system protection design.
IEC 61643-32 Application guidance for PV SPD selection and installation. Useful for PV-side SPD placement, selection and coordination.
UL 1449 North American SPD safety standard. Important when the project requires UL-listed or North America-oriented SPD approval.
Procurement advice Before bulk purchase, ask for the datasheet, standard reference, wiring diagram, backup protection recommendation, certification documents where available, and replacement module information.
Installation affects selection

Selection is not complete without installation checks

A suitable SPD can still perform poorly if it is installed in the wrong position or wired incorrectly.

Install near the protected entry point

Main protection should be placed close to the incoming power point or distribution point it protects.

Keep connection leads short

Long and looped wiring increases residual voltage. Keep SPD connection leads short, straight and properly routed.

Ensure proper grounding

SPD performance depends on equipotential bonding and a low-impedance path for surge current.

Coordinate upstream and downstream SPDs

Type 1, Type 2 and Type 3 devices should work as a coordinated protection system, not isolated devices.

Check backup protection

The fuse or circuit breaker must match the manufacturer’s recommendation and the available short-circuit current.

Plan maintenance and replacement

Visual indicators, remote signal contacts and replaceable cartridges make inspection easier in industrial and PV systems.

Avoid mistakes

Common SPD selection mistakes

These mistakes are common in sourcing, panel design and project specification.

Choosing only by Imax

Imax is not the whole selection. Voltage, type, Up, installation position, backup protection and standard are also critical.

Using AC SPD for PV DC

A PV DC circuit needs a DC SPD designed for photovoltaic application and suitable Ucpv.

Ignoring Type 1 requirement

Lightning-exposed buildings and systems with external lightning protection may need Type 1 or Type 1+2 protection.

Wrong voltage rating

Uc or Ucpv must fit the actual system voltage, not only the general system name.

Ignoring earthing system

TT, TN and IT systems may require different protection modes and pole arrangements.

No replacement plan

For PV and industrial systems, visual status, remote signal and replacement cartridge design are important for maintenance.

Buyer checklist

What information should you send before asking for SPD selection?

Send these details to get a faster and more accurate recommendation from an SPD supplier.

Information Example Why it matters
System type AC distribution board, PV DC combiner box, inverter input, control panel Determines AC or DC SPD direction.
System voltage 230/400V AC, 480V AC, 1000V DC, 1500V DC Determines Uc or Ucpv selection.
Installation position Main panel, sub-panel, combiner box, inverter side, terminal equipment Determines Type 1, Type 2, Type 1+2 or Type 3 direction.
Earthing system TT, TN-S, TN-C, IT Determines wiring mode and pole arrangement.
Lightning exposure External LPS, overhead line, exposed PV field, industrial site Helps judge whether Type 1 or Type 1+2 is required.
Required certification IEC, CE, TUV, UL, project approval Prevents mismatch between product and market requirement.
Panel or OEM requirement DIN rail width, remote signal, cartridge, private label, packaging Important for OEM electrical assemblies and distributor sourcing.
For distributor or OEM bulk orders If you already know the SPD direction but need to confirm the order details, see our complete SPD Bulk Order Checklist for Distributors and OEM Buyers. It covers model confirmation, certificate coverage, OEM label, packaging, sample approval, inspection, and delivery details before mass production.
Why LEEYEE

LEEYEE support for SPD selection and sourcing

LEEYEE supplies surge protective devices for solar PV, distribution boards, industrial control panels, telecom, low-voltage systems and OEM electrical assemblies.

AC and DC SPD coverage

Support for AC Type 1, Type 2, Type 1+2 and PV DC SPD options for 1000V and 1500V solar systems.

OEM and distributor support

Pluggable modules, DIN rail design, remote signal contacts, private label, packaging and model selection support.

Clear selection communication

We help buyers confirm system voltage, circuit type, SPD type, poles, standard, backup protection and application match before ordering.

FAQ

SPD selection guide FAQ

Short answers for buyers who need to choose the right surge protective device quickly.

How do I choose the right SPD?

Choose the right SPD by first identifying whether the protected circuit is AC or DC. Then select the SPD type by installation position, match Uc or Ucpv to the system voltage, check Iimp, In, Imax and Up, confirm poles and earthing system, and verify backup protection and applicable standard.

What is the first step in SPD selection?

The first step is to confirm whether the protected circuit is AC or DC. AC SPDs and DC SPDs are not interchangeable. PV DC systems should use DC SPDs designed for photovoltaic applications.

What is the difference between Type 1 and Type 2 SPD?

Type 1 SPD is typically used at the main incoming position or service entrance where lightning current duty may be required. Type 2 SPD is commonly used in distribution boards and sub-panels for secondary surge protection.

When should I choose Type 1+2 SPD?

Choose Type 1+2 SPD when the installation needs both lightning current capability and secondary surge protection in one device, such as main panels, lightning-exposed industrial sites, or solar PV systems with higher lightning risk.

Can I use an AC SPD on the DC side of a solar PV system?

No. The DC side of a solar PV system should use a DC SPD designed for photovoltaic applications. Selection should be based on Ucpv, PV system voltage, polarity, Type 2 or Type 1+2 requirement, and the correct DC-side standard.

What SPD should I choose for a 1500V solar system?

For a 1500V solar PV system, choose a PV-rated 1500V DC SPD. Confirm Ucpv, installation position, Type 2 or Type 1+2 requirement, In, Imax, Iimp if required, and DC disconnection design.

Is higher Imax always better?

Not always. Imax is only one comparison parameter. A suitable SPD must also match AC/DC circuit type, voltage rating, SPD type, Up, poles, earthing system, backup protection, installation position and standard requirement.

Do SPDs need backup fuses or circuit breakers?

Many SPD installations require backup overcurrent protection. The correct fuse or circuit breaker must follow the SPD datasheet, available short-circuit current and installation standard.

What information should I send to an SPD supplier?

Send the system type, AC or DC side, system voltage, installation position, earthing system, lightning exposure, required certification, pole number, monitoring requirement and quantity.

Need help selecting the right SPD?

Send us your system voltage, AC/DC circuit, installation position, earthing system, lightning exposure and required standard. LEEYEE can help match a suitable SPD direction for solar PV, distribution boards, industrial cabinets and OEM assemblies.

For solar PV 1000V / 1500V DC SPD, PV combiner box SPD, inverter-side surge protection.
For distribution boards AC Type 2 SPD, Type 1+2 SPD, 1P/2P/3P/4P DIN rail options.
For OEM buyers Pluggable modules, remote signal, custom label, packaging and sourcing support.